Teaching with Phone Lab

For STEM, technology and science teachers, co-op leaders and parents. One period to design a phone, make it thin and find out what that cost. A second to design for a customer, test it, and argue from the numbers. And what to say about the parts the app estimates.

Using this with a class? Make a free class and add your students yourself: each gets a username and password, with no email or Google account needed. Or give them one join code. Using Google Classroom? Post the link there; with a free class, the link also puts each student in your class, so you see their work. mytekDev is also available from the Google Workspace Marketplace, so your school's Google admin can install it for everyone.A first lesson: One period: design a phone, make it thin, read what that cost on the card, and open it up to see which layer gave way. A second period: pick one of six customers, meet the musts, run the tests, keep two designs and compare them on the sheet.

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About these notes

Phone Lab is one phone in 3D and a card beside it. The student chooses the size, the materials, the screen and the cameras, and the card says what those choices add up to: how long the battery lasts, what the phone weighs, whether the cameras fit inside, how it sits in a hand, and what it costs. Every number comes from the phone as designed, so two students with the same phone see the same card.

Students arrive wanting to make a phone that looks good, and the first five minutes give them that: a shape, a color, cameras and a name on the back. The teaching starts when the app asks them to make it thinner. If time is short, do that part and Open it up, and skip the rest.

The app opens on a plain gray phone. There are no brands, no logos and no real models in it, and nothing to buy.

Two periods

Period 1: a phone is a stack, and thin has a price.

  1. Make it yours (10 minutes) Students drag the phone to look around it, then pick a shape, a color and a number of cameras. A short guide at the top of the panel walks them through. Typing a name under Name on the back puts it on the phone and turns the phone around to show it.
  2. Make it thinner (5 minutes) The guide asks for it: open Size and thickness and pull Thickness down. On the plain starting phone, going from 8.0 to 6.0 millimeters takes the battery from 4,500 to 2,850 mAh and the card from about a day to runs out by dinner. The one camera, which stuck out 2.0 millimeters, now sticks out 4.0. For a short while the card shows the old value under each line that moved, in orange.
  3. Ask before opening it (5 minutes) Ask the class why the battery got smaller when nobody touched the battery. Take guesses. Most will say a thin phone has less room, which is right, and nobody will say what took the room.
  4. Open it up (10 minutes) Open it up slides the phone apart into seven layers, front to back: cover glass, screen, battery, board, cameras, frame, back. With it open, students drag Thickness and watch. The glass, the screen and the back stay as thick as they were. The battery is the layer that grows and shrinks. That is the answer to the question.
  5. Make the cameras fit (5 minutes) Still open, students push Thickness up until the card says the cameras fit inside. For the main camera that is 10 millimeters. Ask what they would give up to get there: at 10.0 millimeters the starting phone weighs 192 grams, up from 166, and the battery holds 6,150 mAh.
  6. Other trades (10 minutes) Let them find more. A steel frame takes the starting phone from 166 to 194 grams. A metal back stops wireless charging. An LCD screen is cheaper and thicker, so the battery behind it is smaller. Have each student say one trade out loud in the form: I made it this, and it cost me that.

Period 2: design for someone, test it, and argue from the numbers.

  1. Pick a customer (5 minutes) Under Customers there are six. Each has musts, which cannot be broken, and wants, which are scored out of 100. The plain starting phone breaks a must for five of the six. Or choose one customer for the whole class in Setup.
  2. Musts before wants (10 minutes) Students change the phone until every must is met. While one is broken the card says so and shows no score, so nobody can chase points on a phone that fails. This is the difference between a constraint and a criterion, and it is worth saying in those words once they have felt it.
  3. Test it (10 minutes) Under Tests, students put the phone on the bench: Drop, Pocket, Dunk, Charger, A day, Hand and Fix it. Each plays out on the phone and says what happened. Changing the phone clears the results, because it is a different phone. Ask why that is fair.
  4. Keep two, compare (10 minutes) Keep this design saves the phone as it is, up to three. Students keep one, change something on purpose, keep the second, and press Compare to see them side by side with the customer's score for each.
  5. The sheet (10 minutes) Sheet in the top bar: the phone's picture and numbers, the tests run, the customer, the designs side by side, and the written questions. Hand in needs an answer to every question.

What students get wrong, and where the app answers it

Students often thinkWhere the app answers it
A thinner phone is just a better phoneThickness, with the card beside it: the battery shrinks and the cameras stick out. Open it up shows which layer gave way.
A bigger mAh number means it lasts longerThe card gives both. The Big shape holds 5,450 mAh against the Standard shape's 4,500, a fifth more, and runs less than an hour longer, because the bigger screen draws more.
The camera bump is there for looksThe cameras line on the card, and the open phone: a camera needs depth behind its lens, and it sticks out when the body is thinner than the camera is deep.
Keys scratch a phone's screenThe Pocket test: keys leave no marks on the glass, and sand does. Keys are softer than glass. Sand is harder.
The toughest glass is best at everythingThe Pocket test again: the toughest front glass survives more drops and takes a little more scratching from sand.
Titanium is the lightest metalThe weight line: on the starting phone an aluminum frame gives 166 grams, titanium 176 and steel 194.
A metal back is the strong choice with no downsideThe Charger test: with a metal back the coil is there and nothing reaches the battery. Keys also mark it.
Waterproof is something you just addFix it: a dunk seal takes two points off the repair score, because it has to be peeled off and replaced.
The shop price is mostly profitHow it works, under Cost: the shop price is about two and a half times the parts, and the rest also pays for designing the phone, its software, shipping and the store.
The best design is the one with the highest scoreCustomers: a phone that breaks a must does not meet the brief, whatever it would have scored.

These are things to listen for. We found no study of what students this age believe about how phones are built, so the left column is not measured.

The six customers

CustomerMusts (cannot be broken)Wants (scored)What it is about
A grandparentSells for under $700A big screen, a long dayA big screen drains the battery it needs, and both cost money
A hikerSurvives a dunk. Survives all three dropsLight to carry, a long dayTough and light pull against each other
A photographerCameras flush with the backThe cameras, not a brickMore cameras need a thicker, heavier phone to sit flat
A kid with small handsA smaller hand wraps around itThe thumb reaches the screen, survives face down, lightDesigning for a body that is not your own
A school buying 200Sells for under $650. Repair score of 7 or moreEasy to fix, survives drops, low cost to makeGlue and seals are cheap to build and costly to repair
The thinnest phone that lasts a dayStill on at 10 at nightThin, nothing sticking outHow thin can it go before the must breaks

The score reads the design, not the tests a student happened to run, so it is there the moment a customer is picked and it moves with every change. The kid's brief is always scored with the smaller hand.

The grandparent's brief says a battery that goes well past a day. The model's longest answer in practice is more than a day; two days cannot be reached, and the brief does not ask for it.

The seven tests

TestWhat it doesWhat decides it
DropOne meter onto pavement, three ways: face down, on a corner, flat on its backThe front glass and the border around the screen, the frame, and the back. A heavier phone lands harder. Cameras that stick out land first
PocketKeys, then sand, against the glass and the backKeys never mark the glass. They mark a plastic or metal back. Sand scratches glass. A ceramic back takes neither
DunkInto a sink of waterOnly the Dunk seal passes. Splash is for rain
ChargerOnto a wireless padWireless charging has to be on, and the back cannot be metal
A dayFrom 7 in the morning until it diesThe battery against the screen's draw. It passes if the phone is still on at 10 at night
HandOne hand, one thumbThe phone's width and height against a smaller, middle or larger hand: how much of the screen the thumb reaches, and whether the hand wraps around
Fix itSwap the battery, step by step, with the phone openA repair score out of 10. Screws and no seal is a 10. Glue, a glass or ceramic back, and a water seal each take points off

The same phone gets the same result every time. A real drop is partly luck, and the app says so in How it works. Leaving luck out lets a class argue from one result.

The plain starting phone survives two of three drops (its glass back cracks), lets water in at the sink, charges on the pad, and scores 4 out of 10 for repair.

What the app simplifies, on purpose

An independent review read every number in the model, the help text and the answer key against sources before the app went live. What it found wrong was fixed, and what is still a judgment is in the list above.

Middle school and high school

The level is a menu in the top bar. The phone, the card, the customers and the tests are the same on both. High school adds one question to the sheet, about why a 5,000 mAh phone does not always outlast a 4,000 mAh one, and prints the hours of mixed use beside the battery on the sheet.

Grade 5 works at the middle school level. The reading is short and the words are plain: thickness, layers, grams, millimeters.

The sheet, Setup and the answer key

The sheet has the phone's picture, its body, screen, cameras, battery, weight, fit in the hand, toughness and cost, the tests run on it, the customer, the kept designs side by side, and the written questions. The usual six ask who the phone is for, what the criteria and the constraints are, which of two kept designs is better and what number shows it, what a failed test led them to change and what that cost, one trade made on purpose, and why a thinner phone runs out sooner. Hand in needs every answer, and editing an answer after handing in takes the sheet back. Print gives the sheet alone.

Setup, in the top bar, is for the teacher. It sets the level, lets everyone pick a customer or gives the whole class one, picks which questions are on the sheet, adds up to ten of your own, and prints the answer key. The key lists what a good answer to each question has in it and the standard each question fits.

The choices are saved in the project. Set it up, save, and share the project with the class as a starter. Start over gives a student a fresh phone and keeps your Setup.

Standards

Not claimed: NGSS physical science standards on energy or materials. The app's numbers for batteries and materials are good enough to design with and are not a lesson in either. The impacts on the natural environment named in MS-ETS1-1 are not modeled, apart from how easy the phone is to repair.

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Page last reviewed November 2026.
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